High-Temperature Industrial Challenges
Industrial equipment exposed to extreme heat faces multiple critical challenges that reduce efficiency, increase costs, and create safety risks
Thermal Degradation
Continuous exposure to high temperatures causes metal surfaces to degrade rapidly, reducing equipment lifespan and performance.
Corrosion & Rusting
Hot, moist, and gaseous industrial environments accelerate corrosion and rust formation, leading to structural weakness.
Thermal Shock & Stress
Rapid heating and cooling cycles create mechanical stress that causes cracking, peeling, and coating failure.
High Maintenance Costs
Frequent repairs, replacements, and downtime for maintenance increase operational expenses significantly.
Chemical & Abrasion Damage
Exposure to chemicals, fuels, oils, and abrasive materials wears down unprotected surfaces.
Safety Hazards
Overheated equipment surfaces pose burn risks to personnel and can lead to workplace accidents.
Star Thermal Shield - High-Temperature Resistant Coating
Star Thermal Shield Solvent-based is a specialized high-temperature resistant coating formulated to provide exceptional heat resistance and corrosion protection. It combines advanced resins, heat-stable pigments, and additives to withstand continuous temperatures up to 650°C, protecting substrates from thermal degradation, corrosion, oxidation, and harsh industrial environments.
Ideal for chimneys, furnaces, boilers, exhaust systems, and industrial equipment requiring durable thermal protection.
Unique Features & USP
What makes Star Thermal Shield the preferred choice for industrial high-temperature protection
Extreme Heat Resistance
Withstands continuous temperatures up to 650°C, protecting equipment in extreme conditions.
Corrosion Protection
Advanced formula inhibits corrosion, rust, and oxidation in hot, moist industrial environments.
Thermal Shock Resistance
Maintains coating integrity through rapid heating and cooling cycles without cracking or peeling.
Chemical Resistance
Resists chemicals, fuels, oils, and industrial gases that degrade ordinary coatings.
Easy Application
Can be applied by spray, brush, or roller. Touch dry in 30-60 minutes with proper curing.
Cost-Effective
Reduces maintenance costs and extends equipment lifespan with 5+ years of protection.
Benefits & Complete Solution
How Star Thermal Shield provides comprehensive protection for your industrial equipment
Complete Thermal Protection Solution
Star Thermal Shield forms a durable, heat-resistant barrier that protects equipment from thermal degradation, corrosion, and environmental damage.
Extended Equipment Life
Protects against high-temperature degradation, extending equipment lifespan by years.
Reduced Maintenance Costs
Durable coating significantly reduces frequency of maintenance, repairs, and downtime.
Improved Safety
Reduces surface temperatures and protects against corrosion-related failures.
Energy Efficiency
Helps maintain optimal operating temperatures, improving energy efficiency.
650°C
Maximum Temperature Resistance
5+ Years
Durability & Protection
50-80 sqft/L
Coverage (New Surfaces)
2 Coats
Recommended Application
How Star Thermal Shield Works
The science behind our high-temperature protection technology
Forms Protective Barrier
Creates a thin, hard polysiloxane polymer coating that acts as a thermal barrier on surfaces.
Reflects Heat
Heat-stable pigments reflect radiant heat, reducing heat absorption by the substrate.
Seals Surface
Forms a continuous, impermeable film that prevents moisture, oxygen, and corrosive agents from reaching the metal.
Expands with Heat
Special additives allow the coating to expand and contract with temperature changes without cracking.
How to Apply Star Thermal Shield
Proper application ensures maximum performance and durability
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Surface Preparation
Clean surface thoroughly. Remove all rust, oil, grease, dust, and loose particles. Surface must be dry and clean.
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Mixing & Application
Stir thoroughly before use. Apply by airless spray (recommended), conventional spray, brush, or roller.
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Recommended Parameters
Airless spray: Nozzle size 0.015-0.019 inch @ 140–180 bar. Apply 2 coats for optimal protection.
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Drying & Curing
Touch dry in 30–60 minutes. For full cure, gradually heat to 200°C for 1 hour after final coat.
| Parameter | Specification |
|---|---|
| Dry Film Thickness | 40–60 microns per coat |
| Coverage (New Surfaces) | 50-80 sqft per litre per coat |
| Coverage (Repaint) | 80-120 sqft per litre per coat |
| Recommended Coats | 2 coats |
| Ideal Application Temp | 10–35°C |
| Humidity | <85% |
Where to Apply Star Thermal Shield
Ideal applications for maximum protection and performance
Industrial Chimneys
Boilers & Furnaces
Exhaust Systems
Heat Exchangers
Incinerators
Metal Ducting
Automotive Equipment
Valves & Turbines
Compatible Surfaces: Mild Steel, Stainless Steel, Galvanized Iron, Cast Iron, Aluminum, High-temperature compatible alloys
Expected Results & Performance
Star Thermal Shield delivers proven results through rigorous testing and field applications. Our coating has been tested according to international standards to ensure reliability and performance.
ASTM D2485
High-Temperature Resistance Test
ASTM B117
Salt Spray Corrosion Test
ISO 4624
Adhesion Strength Test
ASTM D4060
Abrasion Resistance Test
The coating maintains surface finish and protective properties even under continuous exposure to high temperatures, providing reliable protection for industrial applications. Laboratory testing confirms consistent performance up to 650°C with excellent adhesion and corrosion resistance.
Customer Testimonials & Case Studies
What industry professionals say about Star Thermal Shield
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SELF DRYING PROPERTY
Star Thermal Shield High Heat Resistant Coating has high durability and self drying property. There is no need of baking for curing as it can dry with atmospheric air only.
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HOW IT WORKS..
Star Thermal Shield High Heat Resistant, Heat Proof, Solar Reflective Coating forms thin hard coating of polysiloxane polymer resin on the surface and provides protection against excess heating. This Heat Proof Coating provides a thermal barrier to the metallic or concrete surface.
