Star Aqua Seal 2K | Food-Grade Epoxy Waterproofing Coating

Common Waterproofing Challenges

Traditional waterproofing solutions often fail to meet the rigorous demands of potable water containment and industrial environments.

Water Leakage & Seepage

Persistent leaks in water tanks and reservoirs causing significant water loss and structural deterioration over time.

Contamination Risk

Non-food-grade coatings leaching harmful chemicals into potable water supplies, compromising safety standards.

Cracking & Adhesion Failure

Traditional coatings failing prematurely due to poor adhesion and inability to withstand structural movement.

Chemical Degradation

Industrial environments and water treatment chemicals degrading conventional waterproofing materials rapidly.

Star Aqua Seal 2K: Intelligent Waterproofing

Star Aqua Seal 2K Product

A Revolutionary Food-Grade Waterproofing Solution

Star Aqua Seal 2K represents the pinnacle of waterproofing technology—a premium, two-component epoxy-based coating engineered for environments demanding uncompromising hygiene standards and safe contact with potable water.

Our formulation creates a seamless, impermeable barrier with superior adhesion and exceptional chemical resistance, protecting critical water containment structures for over a decade.

Type: Water Based Coating
System: 2K (Two-Part)
Coverage (New): 28 sq. ft./kg/coat
Coverage (Existing): 32 sq. ft./kg/coat
Application: 2 coats recommended
Performance Life: 10–12 years

Advanced Features & Unique Advantages

Food-Grade Certified

CFTRI certified safe for direct potable water contact, ensuring zero chemical leaching or contamination.

Superior Chemical Resistance

Engineered to withstand aggressive chemicals in water treatment and food processing environments.

Impermeable Barrier

Creates a seamless, non-porous layer that completely prevents water penetration and microbial growth.

Exceptional Adhesion

Advanced bonding technology ensures strong adhesion to concrete, brick, plaster, and other surfaces.

Comprehensive Benefits & Total Solution

Key Performance Benefits

  • Safe for potable water – CFTRI Certified with zero contamination risk
  • Exceptional waterproofing – Complete protection against leaks and seepage
  • Chemical & abrasion resistance – Withstands harsh industrial environments
  • Long-lasting performance – 10-12 years of reliable protection
  • Versatile application – Brush, roller, or spray application methods
  • Seamless membrane – Eliminates joints and weak points
  • Microbial prevention – Inhibits algae and fungal growth
  • Water purity maintenance – Preserves water quality and safety

The Complete Waterproofing Solution

Star Aqua Seal 2K provides a comprehensive solution for all critical water containment applications. With its food-grade certification and superior performance, it's the intelligent choice for projects where safety, durability, and performance cannot be compromised.

Our 9-year comprehensive warranty delivers peace of mind for your investment in water infrastructure protection.

Application Process: How It Works

Star Aqua Seal 2K combines advanced technology with straightforward application for consistent, reliable results.

1

Surface Preparation

Clean surface thoroughly. For tiled surfaces, tap test for hollow spots. Sand glossy surfaces. Ensure moisture content is less than 6%.

2

Precision Mixing

Shake Part A and Part B separately. Mix according to instructions, then stir for 2 minutes at 300-400 RPM for perfect homogeneity.

3

Expert Application

Apply using brush, roller, or spray equipment. Apply second coat perpendicular to first coat after 4 hours for optimal cross-linking.

4

Controlled Curing

No traffic for 48 hours. Full cure achieved in 7 days. Protect from UV, rain, and extreme temperatures during curing phase.

Professional Application Guidelines

Surface Preparation Protocol

Surface must be clean, dry, and free from dust, oil, grease, and loose particles. For tiled surfaces, conduct a tap test to identify hollow spots. Glossy surfaces should be sanded to improve adhesion. Ensure moisture content is less than 6% before application.

Precision Mixing Procedure

1. Shake Part A and Part B containers separately before use.
2. Mix components in the recommended ratio for optimal chemical reaction.
3. Stir for 2 minutes at 300-400 RPM to achieve perfectly homogeneous mixture.
4. Pot life varies with temperature: 120 min at 10°C, 60 min at 20°C, 45 min at 30°C.

Application Best Practices

Apply Star Aqua Seal 2K using brush, roller, or spray equipment. For optimal results, apply two coats. The second coat should be applied perpendicular to the first coat after a minimum interval of 4 hours (depending on temperature and humidity conditions).

Curing & Protection Protocol

Avoid traffic on the coated surface for 48 hours. Full curing is achieved in 7 days. During the curing period, protect the surface from UV exposure, rain, and extreme temperatures. Maintain adequate ventilation during and after application for optimal results.

Recommended Application Methods:

Brush Application Roller Application Spray Application

Ideal Applications & Compatible Surfaces

Critical Application Areas

Star Aqua Seal 2K is specifically engineered for waterproofing applications in environments where hygiene and water purity are non-negotiable. Its food-grade certification makes it safe for direct contact with potable water in the most demanding applications.

Municipal Water Reservoirs
Overhead & Ground Tanks
Industrial Silos
Water Treatment Facilities
Food Processing Plants
Breweries & Beverage Plants
Pharmaceutical Facilities
Potable Water Storage

Compatible Construction Surfaces

Star Aqua Seal 2K demonstrates exceptional adhesion to a variety of construction surfaces commonly found in water containment structures, creating a permanent bond that withstands environmental stresses.

Concrete & RCC
Brick & Masonry
Cement Plaster
Brickbat Coba
Natural Stone

Application Precautions

  • Avoid UV exposure during curing phase
  • Prevent over-application beyond recommended thickness
  • No traffic for 48 hours after application
  • Use appropriate PPE during application
  • Ensure adequate ventilation in confined spaces

Verified Performance Results

10-12

Years of Durability

Long-lasting protection that withstands environmental stresses and maintains performance integrity.

49%

High Solid Content

Premium formulation with high solid content ensures thicker, more durable protective coating.

9

Year Comprehensive Warranty

Industry-leading warranty providing assurance and protection for your infrastructure investment.

12 g/l

Low VOC Emission

Environmentally responsible formulation with minimal volatile organic compound emissions.

Client Testimonials & Case Studies

"We selected Star Aqua Seal 2K for our municipal water reservoir refurbishment. After three years of continuous service, the coating shows no signs of leakage, blistering, or deterioration. The food-grade certification provided the assurance we needed for public water safety."
— Municipal Water Authority Project Engineer
"As a certified food processing facility, we cannot compromise on hygiene standards. Star Aqua Seal 2K exceeded our expectations in both performance and safety compliance. The application was professional, and the results have been flawless for over two years now."
— Food Processing Plant Operations Manager
"The technical support and the straightforward application process made this project seamless. Our overhead tanks have been completely leak-free since application. The product delivers exactly what it promises with no compromise on quality."
— Commercial Building Contractor

Advanced Technical Features

Temperature Adaptive

Engineered to perform across wide temperature ranges with adjustable pot life based on ambient conditions.

GreenPro Certified

Environmentally conscious product meeting stringent green building standards and sustainability certifications.

Optimized Pot Life

Intelligent formulation with pot life varying from 45 minutes at 30°C to 120 minutes at 10°C for flexible application.

Precision Density

Optimal density of 1.22 kg/l at 27°C ensures consistent coverage and correct film thickness for maximum protection.

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