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Applications
Thermoplastic Road Marking
Star Road Marking Thermoplastic
A hot-applied thermoplastic road marking compound built for highways and city roads — bonds into the pavement for lines that stay bright and skid-resistant for years.
Star Road Marking Thermoplastic is a hot-applied thermoplastic road marking compound built for highways, city streets, and other high-traffic pavement. It's made for highway authorities, municipal contractors, and road-marking crews who need lines that survive heavy wheel loads, monsoon seasons, and constant braking without fading.
Unlike ordinary paint, this thermoplastic road marking bonds thermally into the pavement surface, staying bright, skid-resistant, and standards-compliant for years. Where painted lines wear out in months, Star Road Marking Thermoplastic keeps roads safer for longer with fewer repaint cycles.
Key Performance Benefits
- Hot-applied thermoplastic formulation that fuses directly with asphalt and concrete, forming a permanent bond rather than a surface coat.
- Pre-mixed reflective glass beads built into the compound for strong night-time visibility on every application.
- Fast set time of 8–15 minutes, reopening lanes to traffic quicker than conventional thermoplastic or solvent-based paint.
- Skid-resistant textured finish engineered for high-speed highways, curves, and wet-weather braking zones.
- UV-stable white and yellow pigments that resist chalking and fading under long sun exposure.
- High abrasion resistance rated for heavy vehicular traffic, giving lines a longer working life than typical marking paint.
GET A FREE QUOTE
Talk to an expert.
Our technical team will assess your requirement, recommend the right solution, and send you a detailed quote — at no cost.
An ESCO recognized leader in the industry
Request your free quote
Fill in the form and we will be in touch within 24 hours.
Request received!
Our team will review your details and get back to you within 24 hours.
The Problem
Why Ordinary Road Marking Falls Short
Painted lines fade fast, become dangerous at night, and drain maintenance budgets with constant repainting. Star Road Marking Thermoplastic is built to solve all three.
Paint Markings Fade Fast
Conventional road marking paints often wear away within 3–6 months under heavy traffic, constant tire abrasion, UV exposure, rain, and extreme weather. As visibility decreases, roads require frequent repainting, leading to repeated lane closures, traffic congestion, and increased maintenance costs.
Faded Lines Are Dangerous at Night
As painted markings lose their brightness and reflectivity, drivers struggle to identify lanes, pedestrian crossings, stop lines, and directional arrows in low-light conditions. This reduced visibility increases the risk of lane departure, wrong turns, and accidents, especially on highways, intersections, and poorly lit rural roads.
Frequent Maintenance Drains Budgets
Short-lasting road markings require repeated maintenance cycles throughout the year. Every repainting project involves mobilizing equipment, purchasing additional materials, deploying labor, and implementing traffic management measures — recurring expenses that significantly increase maintenance budgets and disrupt daily traffic.
Benefits
6 Reasons Star Road Marking Thermoplastic Outperforms Ordinary Road Paint
Star Road Marking Thermoplastic combines long-lasting durability, superior night visibility, faster project turnaround, better wet-weather safety, lower total cost of ownership, and consistent standards compliance — everything highway authorities and contractors need from a road marking system.
Long-Lasting Durability
The hot-applied thermoplastic bond resists cracking, peeling, and wheel-wear far longer than paint, so highway authorities repaint less often and cut long-term maintenance budgets while keeping lines legible for years, not months.
Superior Night Visibility
Embedded reflective glass beads catch headlight beams and stay bright long after painted markings dull, giving drivers clearer lane guidance after dark and reducing the risk of nighttime accidents on poorly lit highway stretches and intersections.
Faster Project Turnaround
Because this thermoplastic road marking sets within minutes, crews reopen lanes quickly, minimizing traffic diversions, contractor labor hours, and public inconvenience during resurfacing, new-road projects, or urban road maintenance schedules.
Better Wet-Weather Safety
The textured, skid-resistant finish improves tire grip on rain-soaked roads, helping reduce skidding incidents at pedestrian crossings, stop lines, and curves compared with the smoother, slicker surface left by ordinary painted markings.
Lower Total Cost of Ownership
Upfront material cost runs higher than paint, but the extended lifespan of this thermoplastic road marking means fewer reapplication cycles, which lowers total spend across a road's full maintenance lifecycle for contractors and municipal bodies.
Consistent Standards Compliance
Formulated to meet reflectivity, thickness, and durability benchmarks used for highway and urban traffic marking, this thermoplastic road marking helps contractors pass inspection and satisfy government road safety specifications with confidence.
How to Apply
Method of Application
Surface Preparation
Clean the pavement thoroughly by removing dust, oil, grease, moisture, loose debris, and any damaged or loose road markings. Ensure the surface is completely dry before application, apply a compatible primer where required, and accurately mark the layout lines for consistent, long-lasting results.
Mixing
Heat Star Road Marking Thermoplastic in a thermoplastic melting kettle or preheater to 180–200°C. Stir continuously throughout the heating process to maintain a smooth, uniform molten consistency and ensure even application and optimum performance.
Application
Apply the molten thermoplastic using extrusion, screed, or spray equipment at the specified line width and thickness. Immediately broadcast reflective glass beads onto the hot material for superior nighttime visibility. Allow the marking to cool and harden naturally before reopening the road to traffic, typically within 8–15 minutes.
Testimonials
What Our Customers Say
FAQs
Frequently Asked Questions
What is thermoplastic road marking?
Thermoplastic road marking is a hot-applied line-marking material that is melted, applied to the pavement, and hardens into a durable, reflective line as it cools — unlike paint, which simply dries on the surface.
How long does thermoplastic road marking last?
Under normal traffic conditions, thermoplastic road marking typically lasts two to four years, compared with three to six months for conventional paint, though actual life depends on traffic volume and climate.
What is the difference between thermoplastic road marking and paint?
Thermoplastic road marking fuses into the pavement surface and forms a thick, raised, durable line, while standard paints sit as a thin coat that wears away much faster.
What temperature is thermoplastic road marking material applied at?
Thermoplastic road marking compound is typically heated to 180–200°C in a melting kettle before being applied to the road surface using extrusion or spray equipment.
Is thermoplastic road marking suitable for concrete roads?
Yes, thermoplastic road marking can be applied to concrete roads, though a compatible primer is recommended first to ensure strong adhesion, since concrete is less porous than asphalt.
How thick should thermoplastic road marking be applied?
Standard thermoplastic road marking thickness ranges from 1.5mm for screed application to 2.5mm or more for extruded lines, depending on the specification and expected traffic load.
How long does thermoplastic road marking take to set?
Thermoplastic road marking generally sets and is ready for traffic within 8 to 15 minutes of application, making it faster to reopen roads than solvent-based paint.
Can thermoplastic road marking be used in the monsoon or rainy season?
Thermoplastic road marking should be applied on a clean, dry surface, so application is best scheduled during dry weather windows; once cured, the finished marking performs well in wet conditions.
What colors are available in thermoplastic road marking?
Thermoplastic road marking is most commonly available in white and yellow, matching standard traffic marking requirements for lane lines, edge lines, and directional symbols.
Is thermoplastic road marking cost-effective compared to paint?
While thermoplastic road marking costs more upfront than paint, its two-to-four-year service life means fewer repainting cycles, making it more cost-effective over the long term for highways and high-traffic roads.