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Star Metal Shield Water Base — Single-Pack DTM Anticorrosive Primer-Finish
Star Metal Shield Water Base — Single-Pack DTM Anticorrosive Primer-Finish

Performance Highlights

300 Hrs Neutral Salt Spray Resistance
4H Pencil Hardness
1.8% Water Absorption at 24 Hrs

Recommended Uses

General Engineering Fabrication & Machinery Housings
Structural Steel — Sheltered, Interior & Semi-Exposed
Storage Tanks, Ducting & Pipework (External, Non-Immersion)
Architectural & Decorative Metalwork
Agricultural, Automotive Ancillary & White-Goods Components
Galvanised Steel & Aluminium (After Pre-Treatment)

Direct-to-Metal Anticorrosive Coating

Star Metal Shield Water Base

Water-Based Single-Pack Direct-to-Metal Anticorrosive Primer-Finish

Below 35 g/L VOC | 300-Hr Salt Spray Tested | No Separate Primer Needed

Star Metal Shield Water Base is a single-pack, water-borne, high-solids protective coating engineered for direct application onto prepared ferrous and non-ferrous metal substrates without a separate primer. The coating cures by physical film formation to give a hard, tightly adherent, low-permeability barrier film that combines primer-level corrosion inhibition with finish-level appearance and durability in one product.

Formulated on a high glass-transition polymer system with a balanced anticorrosive pigment package, it delivers very low water uptake, excellent wet adhesion to metal, and sustained protection under humid, condensing and salt-laden service conditions. Being water-thinnable, it has negligible solvent odour, very low VOC compared with conventional solvent-borne direct-to-metal coatings, is non-flammable in the liquid state, and allows equipment to be cleaned with plain water. Available in white and a full range of tinted shades, with a standard anticorrosive pigment package or a heavy-metal-free package where specification requires it.

Key Performance Benefits of Star Metal Shield Water Base

  • Direct-to-metal application — eliminates the separate primer coat for fewer process steps and shorter cycle time
  • High corrosion resistance — withstands 300 hours of continuous neutral salt spray, over 3x the 96-hour Indian Standard requirement for an air-drying metal primer
  • Very low water absorption — just 1.8% at 24 hours limits the electrolyte transport that drives underfilm corrosion
  • High film hardness — 4H pencil hardness gives strong block, handling, scratch and mar resistance for rapid stacking and despatch
  • Water-thinnable, low-VOC — below 35 g/L VOC, negligible solvent odour, non-flammable liquid state, and water clean-up
  • Excellent flexibility — passes bend/mandrel testing, tolerating handling, transport and minor substrate deformation without cracking
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The Problem

3 Problems That Make You Need Star Metal Shield Water Base

Corrosion, multi-step coating systems, and solvent hazards all add cost and risk to metal protection — a single-pack, water-based DTM coating solves all three.

01

Rust & Underfilm Corrosion

Metal surfaces exposed to humid, condensing and salt-laden environments let moisture and oxygen drive underfilm corrosion, weakening structures and shortening asset life.

02

Multi-Coat Systems Cost Time & Money

Separate primer-then-topcoat systems add process steps, inventory, and cycle time to every fabrication or maintenance repaint job.

03

Solvent-Borne DTM Coatings Create Site Hazards

Conventional solvent-borne direct-to-metal coatings bring strong odour, flammability and hot-work restrictions that complicate plant maintenance and occupied-site repainting.

Benefits

6 Reasons to Choose Star Metal Shield Water Base

Star Metal Shield Water Base combines direct-to-metal simplicity, proven 300-hour salt spray resistance, and a low-VOC, water-thinnable formula — without giving up hardness, flexibility, or outdoor durability.

Direct-to-Metal Simplicity

One Coat System, Fewer Steps

Applies directly onto prepared metal without a separate primer coat, cutting process steps, cycle time and inventory versus conventional two-product systems.

Proven Salt Spray Performance

300 Hours of Salt Spray Protection

Withstands 300 hours of continuous neutral salt spray without failure, against an Indian Standard requirement of just 96 hours, with nil rust development after 240 hours of condensing humidity.

Low-Permeability Film

A Dense Barrier Against Moisture

Water absorption of just 1.8% at 24 hours reflects a dense, low-permeability film that limits the electrolyte transport driving underfilm corrosion.

Hard-Wearing Finish

4H Hardness for Fast Handling

Pencil hardness of 4H gives strong block, handling, scratch and mar resistance, so coated components can be stacked and despatched sooner.

Safer, Low-VOC Application

Water-Thinnable, Site-Friendly

VOC content below 35 g/L, negligible solvent odour, and a non-flammable liquid state make it suited to occupied sites, confined spaces, and hot-work-restricted areas, with equipment cleaned using plain water.

Flexible & Durable

Built to Handle Movement

Passes bend/mandrel flexibility testing without cracking or losing adhesion, and withstands continuous dry-heat service up to approximately 80°C.

How to Apply

Surface Preparation & Application Guidelines

Correct surface preparation is the single largest determinant of the corrosion performance achieved with Star Metal Shield Water Base in service.

Step 1

Surface Preparation

Degrease thoroughly per EN ISO 12944-4 / SSPC-SP 1. Abrasive blast new or heavily corroded steel to Sa 2½ (EN ISO 8501-1) / SSPC-SP 10 with a 30–50 µm profile, or mechanically clean to St 3 / SSPC-SP 3 where blasting isn't practicable. Remove soluble salts by fresh-water washing and coat bare steel the same working day to avoid flash rusting.

Step 2

Mixing, Thinning & Application

Stir thoroughly at slow speed only. Dilute approximately 2:1 with clean water for conventional spray (60–70 seconds Ford Cup B4), 0–5% for airless spray, or up to 5% for brush and roller. Apply 50–75 µm DFT per coat, building to 100–150 µm across 2 coats for full DTM protection.

Step 3

Drying, Recoating & Curing

Surface dry in 15–30 minutes and hard dry in 24 hours at 30°C / 60% RH. Recoat after a minimum of 4–6 hours, with no maximum recoat window for the same product provided the surface stays clean and dry. Allow a full 72-hour cure before placing into service.

Testimonials

What Our Customers Say

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Vikram Deshmukh
Fabrication Unit Owner, Pune
★★★★★
Verified purchase
We fabricate structural steel components for warehouses, and switching to Star Metal Shield Water Base cut our rework complaints almost to zero. Going direct-to-metal without a separate primer also shaved a full day off our turnaround.
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Anita Reddy
Facility Manager, Commercial Complex, Hyderabad
★★★★★
Verified purchase
Our facility has a lot of exposed metal railings and rooftop equipment that used to rust every monsoon. After coating them with Star Metal Shield Water Base, we've gone two full seasons without a single touch-up.
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Suresh Menon
Plant Maintenance Engineer, Chennai
★★★★★
Verified purchase
Hot-work restrictions on our plant floor meant we needed a low-odour, non-flammable coating we could apply during live shifts. Star Metal Shield Water Base let us keep the line running while we repainted structural steel and pipe supports.

FAQs

Frequently Asked Questions

Everything you need to know about Star Metal Shield Water Base, our water-based direct-to-metal anticorrosive primer-finish.

What makes Star Metal Shield Water Base an effective anticorrosive coating?

It withstands 300 hours of continuous neutral salt spray without failure — over 3x the 96-hour Indian Standard requirement for an air-drying metal primer — while its dense, low-permeability film limits water absorption to just 1.8% at 24 hours.

Do I still need a separate primer coat?

No. It's a single-pack direct-to-metal (DTM) coating that combines primer-level corrosion inhibition with finish-level appearance in one product, eliminating the separate primer step.

Is this coating safe for indoor use and hot-work-restricted sites?

Yes. Its water-thinnable formula has a VOC content below 35 g/L, negligible solvent odour, and is non-flammable in the liquid state, making it suited to occupied and hot-work-restricted job sites.

How many coats are recommended, and what dry film thickness should I target?

Two coats totalling 100–150 µm DFT are recommended for full DTM protection on exterior and maintenance work; a single coat of 65–90 µm DFT is acceptable for light-duty interior service.

What surfaces can Star Metal Shield Water Base be applied to?

Prepared ferrous and non-ferrous metal substrates, including structural steel, galvanised steel, and aluminium after appropriate mechanical or chemical pre-treatment, across corrosivity categories C2 to C3, and C4 in a suitably engineered multi-coat system.

Can it be applied by brush, roller, or spray?

Yes. It can be applied as supplied or diluted up to 5% with water for brush and roller, diluted approximately 2:1 for conventional spray, or diluted 0–5% by volume for airless spray.

How long does Star Metal Shield Water Base take to dry and cure?

The surface is touch dry in 15–30 minutes and hard/handling dry in 24 hours at 30°C and 60% RH, with minimum recoat after 4–6 hours and full cure — maximum hardness and corrosion resistance — reached at 72 hours.

Can it be used on previously painted or rusted metal?

Loose, flaking or poorly adhering coating must be removed back to a firm, feathered edge and intact glossy coating abraded to a matt finish first; on rusted steel, all loose rust and mill scale must be removed and the surface degreased and cleaned before application.

Is Star Metal Shield Water Base suitable for immersion service?

No. It is not recommended for continuous water or chemical immersion, or for surfaces in sustained contact with strong acids, alkalis or solvents — for immersion or permanently wet conditions, a purpose-designed system should be specified.

What is the coverage rate of this coating?

Theoretical coverage is approximately 8–9 m² per litre at 50 µm DFT; practical coverage of 6–7 m² per litre should be assumed to allow for surface profile, geometry and application losses.

Is a heavy-metal-free version available?

Yes. Alongside the standard anticorrosive pigment package, Star Metal Shield Water Base can be supplied with a heavy-metal-free package with no added lead, hexavalent chromium, cadmium or mercury, for specifications that prohibit zinc-bearing or chromate inhibitors.

What is the shelf life and how should it be stored?

Shelf life is 18 months from manufacture in unopened original packaging. Store upright in sealed containers, under cover, out of direct sunlight, between +5°C and +30°C, and protect from frost — a frozen product is irreversibly damaged.

Still have questions?

Our team is happy to help with technical specs, application guidance, or a custom quote.

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