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Performance Highlights
Recommended Uses
Direct-to-Metal Anticorrosive Coating
Star Metal Shield Water Base
Water-Based Single-Pack Direct-to-Metal Anticorrosive Primer-Finish
Star Metal Shield Water Base is a single-pack, water-borne, high-solids protective coating engineered for direct application onto prepared ferrous and non-ferrous metal substrates without a separate primer. The coating cures by physical film formation to give a hard, tightly adherent, low-permeability barrier film that combines primer-level corrosion inhibition with finish-level appearance and durability in one product.
Formulated on a high glass-transition polymer system with a balanced anticorrosive pigment package, it delivers very low water uptake, excellent wet adhesion to metal, and sustained protection under humid, condensing and salt-laden service conditions. Being water-thinnable, it has negligible solvent odour, very low VOC compared with conventional solvent-borne direct-to-metal coatings, is non-flammable in the liquid state, and allows equipment to be cleaned with plain water. Available in white and a full range of tinted shades, with a standard anticorrosive pigment package or a heavy-metal-free package where specification requires it.
Key Performance Benefits of Star Metal Shield Water Base
- Direct-to-metal application — eliminates the separate primer coat for fewer process steps and shorter cycle time
- High corrosion resistance — withstands 300 hours of continuous neutral salt spray, over 3x the 96-hour Indian Standard requirement for an air-drying metal primer
- Very low water absorption — just 1.8% at 24 hours limits the electrolyte transport that drives underfilm corrosion
- High film hardness — 4H pencil hardness gives strong block, handling, scratch and mar resistance for rapid stacking and despatch
- Water-thinnable, low-VOC — below 35 g/L VOC, negligible solvent odour, non-flammable liquid state, and water clean-up
- Excellent flexibility — passes bend/mandrel testing, tolerating handling, transport and minor substrate deformation without cracking
GET A FREE QUOTE
Talk to an expert.
Our technical team will assess your requirement, recommend the right solution, and send you a detailed quote — at no cost.
An ESCO recognized leader in the industry
Request your free quote
Fill in the form and we will be in touch within 24 hours.
Request received!
Our team will review your details and get back to you within 24 hours.
The Problem
3 Problems That Make You Need Star Metal Shield Water Base
Corrosion, multi-step coating systems, and solvent hazards all add cost and risk to metal protection — a single-pack, water-based DTM coating solves all three.
Rust & Underfilm Corrosion
Metal surfaces exposed to humid, condensing and salt-laden environments let moisture and oxygen drive underfilm corrosion, weakening structures and shortening asset life.
Multi-Coat Systems Cost Time & Money
Separate primer-then-topcoat systems add process steps, inventory, and cycle time to every fabrication or maintenance repaint job.
Solvent-Borne DTM Coatings Create Site Hazards
Conventional solvent-borne direct-to-metal coatings bring strong odour, flammability and hot-work restrictions that complicate plant maintenance and occupied-site repainting.
Benefits
6 Reasons to Choose Star Metal Shield Water Base
Star Metal Shield Water Base combines direct-to-metal simplicity, proven 300-hour salt spray resistance, and a low-VOC, water-thinnable formula — without giving up hardness, flexibility, or outdoor durability.
One Coat System, Fewer Steps
Applies directly onto prepared metal without a separate primer coat, cutting process steps, cycle time and inventory versus conventional two-product systems.
300 Hours of Salt Spray Protection
Withstands 300 hours of continuous neutral salt spray without failure, against an Indian Standard requirement of just 96 hours, with nil rust development after 240 hours of condensing humidity.
A Dense Barrier Against Moisture
Water absorption of just 1.8% at 24 hours reflects a dense, low-permeability film that limits the electrolyte transport driving underfilm corrosion.
4H Hardness for Fast Handling
Pencil hardness of 4H gives strong block, handling, scratch and mar resistance, so coated components can be stacked and despatched sooner.
Water-Thinnable, Site-Friendly
VOC content below 35 g/L, negligible solvent odour, and a non-flammable liquid state make it suited to occupied sites, confined spaces, and hot-work-restricted areas, with equipment cleaned using plain water.
Built to Handle Movement
Passes bend/mandrel flexibility testing without cracking or losing adhesion, and withstands continuous dry-heat service up to approximately 80°C.
How to Apply
Surface Preparation & Application Guidelines
Correct surface preparation is the single largest determinant of the corrosion performance achieved with Star Metal Shield Water Base in service.
Surface Preparation
Degrease thoroughly per EN ISO 12944-4 / SSPC-SP 1. Abrasive blast new or heavily corroded steel to Sa 2½ (EN ISO 8501-1) / SSPC-SP 10 with a 30–50 µm profile, or mechanically clean to St 3 / SSPC-SP 3 where blasting isn't practicable. Remove soluble salts by fresh-water washing and coat bare steel the same working day to avoid flash rusting.
Mixing, Thinning & Application
Stir thoroughly at slow speed only. Dilute approximately 2:1 with clean water for conventional spray (60–70 seconds Ford Cup B4), 0–5% for airless spray, or up to 5% for brush and roller. Apply 50–75 µm DFT per coat, building to 100–150 µm across 2 coats for full DTM protection.
Drying, Recoating & Curing
Surface dry in 15–30 minutes and hard dry in 24 hours at 30°C / 60% RH. Recoat after a minimum of 4–6 hours, with no maximum recoat window for the same product provided the surface stays clean and dry. Allow a full 72-hour cure before placing into service.
Testimonials
What Our Customers Say
FAQs
Frequently Asked Questions
Everything you need to know about Star Metal Shield Water Base, our water-based direct-to-metal anticorrosive primer-finish.
What makes Star Metal Shield Water Base an effective anticorrosive coating?
It withstands 300 hours of continuous neutral salt spray without failure — over 3x the 96-hour Indian Standard requirement for an air-drying metal primer — while its dense, low-permeability film limits water absorption to just 1.8% at 24 hours.
Do I still need a separate primer coat?
No. It's a single-pack direct-to-metal (DTM) coating that combines primer-level corrosion inhibition with finish-level appearance in one product, eliminating the separate primer step.
Is this coating safe for indoor use and hot-work-restricted sites?
Yes. Its water-thinnable formula has a VOC content below 35 g/L, negligible solvent odour, and is non-flammable in the liquid state, making it suited to occupied and hot-work-restricted job sites.
How many coats are recommended, and what dry film thickness should I target?
Two coats totalling 100–150 µm DFT are recommended for full DTM protection on exterior and maintenance work; a single coat of 65–90 µm DFT is acceptable for light-duty interior service.
What surfaces can Star Metal Shield Water Base be applied to?
Prepared ferrous and non-ferrous metal substrates, including structural steel, galvanised steel, and aluminium after appropriate mechanical or chemical pre-treatment, across corrosivity categories C2 to C3, and C4 in a suitably engineered multi-coat system.
Can it be applied by brush, roller, or spray?
Yes. It can be applied as supplied or diluted up to 5% with water for brush and roller, diluted approximately 2:1 for conventional spray, or diluted 0–5% by volume for airless spray.
How long does Star Metal Shield Water Base take to dry and cure?
The surface is touch dry in 15–30 minutes and hard/handling dry in 24 hours at 30°C and 60% RH, with minimum recoat after 4–6 hours and full cure — maximum hardness and corrosion resistance — reached at 72 hours.
Can it be used on previously painted or rusted metal?
Loose, flaking or poorly adhering coating must be removed back to a firm, feathered edge and intact glossy coating abraded to a matt finish first; on rusted steel, all loose rust and mill scale must be removed and the surface degreased and cleaned before application.
Is Star Metal Shield Water Base suitable for immersion service?
No. It is not recommended for continuous water or chemical immersion, or for surfaces in sustained contact with strong acids, alkalis or solvents — for immersion or permanently wet conditions, a purpose-designed system should be specified.
What is the coverage rate of this coating?
Theoretical coverage is approximately 8–9 m² per litre at 50 µm DFT; practical coverage of 6–7 m² per litre should be assumed to allow for surface profile, geometry and application losses.
Is a heavy-metal-free version available?
Yes. Alongside the standard anticorrosive pigment package, Star Metal Shield Water Base can be supplied with a heavy-metal-free package with no added lead, hexavalent chromium, cadmium or mercury, for specifications that prohibit zinc-bearing or chromate inhibitors.
What is the shelf life and how should it be stored?
Shelf life is 18 months from manufacture in unopened original packaging. Store upright in sealed containers, under cover, out of direct sunlight, between +5°C and +30°C, and protect from frost — a frozen product is irreversibly damaged.
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