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Star Metal Shield Aurelia — Nano Modified Protective Coating for Metal & Concrete
Star Metal Shield Aurelia — Nano Modified Protective Coating for Metal & Concrete
Star Metal Shield Aurelia

Areas of Application

Structural Steel
Pipelines
Heavy Machinery
Manufacturing Plants
Vehicles
Concrete Surfaces

Nano Modified Protective Coating

Star Metal Shield Aurelia

Protects Metal & Concrete From Rust, Wear, and Water Damage

Ultra Hydrophobic | 10+ Year Durability | Lead-Free Formula

Star Metal Shield Aurelia is a protective coating that helps metal and concrete surfaces last longer. It works as a barrier, sealing the surface with a thin, transparent layer that keeps out water, oil, and everyday wear — so rust and damage have a harder time getting in, and water simply beads up and rolls off.

It bonds firmly to both metal and concrete, resists scratching and scrubbing, and holds up well indoors or outdoors. With a life span of 10+ years, it cuts down on how often you need to reapply it — and like all StarShield products, it's free from lead, arsenic, mercury, and chromium.

Why People Choose Star Metal Shield Aurelia

  • Strong Adhesion — bonds firmly to metal or concrete for long-lasting protection
  • Rustproof — protects metal surfaces and helps preserve their integrity
  • Thin Lamination — a tough barrier that guards against scratches, scrubbing, and physical harm
  • Ultra Hydrophobic — highly water- and oil-repellent, so cleaning is easier
  • Low Viscosity — flows into cracks and surface defects for a smooth, seamless finish
  • 10+ Years Durability — long-term protection that cuts down on maintenance
  • Abrasion Resistant — a hardened barrier that stands up to scraping, scuffing, and rubbing
  • UV Resistant — suitable indoors and out, preserving its appearance in tough conditions
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The Problem

3 Problems That Damage Unprotected Metal & Concrete

Bare metal and concrete face rust, water damage, and everyday wear. A protective coating helps stop all three.

01

Rust Creeps In Over Time

Moisture, oil, and everyday grime wear down unprotected metal, letting corrosion set in and weakening the surface underneath. Once it starts, rust spreads quickly and gets harder — and more expensive — to fix the longer it's left untreated.

02

Water and Stains Are Hard to Keep Off

Without a protective layer, water and oil soak into metal and concrete, leaving stains and speeding up wear. That means more frequent cleaning, and surfaces that start looking worn before their time.

03

Everyday Wear Takes Its Toll

Scratches, scuffing, and rubbing wear surfaces down over time — especially outdoors or in high-traffic areas. Left unprotected, that wear opens the door to moisture and rust, making the underlying problem worse.

Benefits

6 Reasons to Choose Star Metal Shield Aurelia

Star Metal Shield Aurelia bonds firmly, fights rust, repels water and oil, and stands up to scratches and years of everyday wear.

Strong Adhesion

Bonds Firmly, Protects Long-Term

Star Metal Shield Aurelia bonds strongly to both metal and concrete, creating a barrier that stays put and keeps protecting over time. That strong bond means it won't peel or flake away, so the protection lasts as long as the surface needs it.

Rustproof

Fights Rust

It offers effective rust protection, helping preserve the integrity of metal surfaces. That keeps structural metal stronger for longer, instead of quietly weakening from the inside.

Thin Lamination

Guards Against Scratches

A thin, transparent lamination shields the surface from scratches, scrubbing, and physical damage, while resisting corrosion. It does this without changing how the surface looks underneath, since the coating goes on clear.

Ultra Hydrophobic

Repels Water & Oil

Highly water- and oil-repellent, it makes cleaning easier and helps surfaces stay looking better for longer. Spills and rain simply run off instead of soaking in.

Low Viscosity

Seals Cracks for a Smooth Finish

Its low viscosity lets it flow into cracks and surface defects, leaving a smooth, seamless appearance. That means less surface prep work to get an even, finished look.

10+ Years Durability

Built to Last

A hardened barrier resists scraping, scuffing, and rubbing, while UV resistance keeps it suitable for interior and exterior use — with a life span of 10+ years and less need for maintenance.

How to Apply

Method of Application

Applying Star Metal Shield Aurelia is straightforward

Step 1

Surface Preparation

For metal, ceramic, and certain plastics, clean the surface thoroughly to remove dust, oil, paint, grease, and corrosion deposits, then mechanically roughen smooth surfaces (scabbling, needle gunning, or grit blasting) so no water residue is left. For concrete, make sure the surface is clean, dry, and free of loose particles, with any large pores or cracks repaired using Star Water Proof Exterior bond coat, mortar, and topcoat — surface moisture should not exceed 4%.

Step 2

Mixing

Leave Star Metal Shield Aurelia open for 10 minutes after unsealing. Shake Part A and Part B briefly until well blended, then combine both parts and stir thoroughly for at least 2 minutes in a 3:1 ratio using a stirrer. Apply within an hour of mixing.

Step 3

Application

Apply the first coat evenly with a brush, spray, or roller, keeping a consistent spreading rate. Apply the second coat perpendicular to the first after a 4-6 hour gap, without diluting. Two or more coats can be applied if needed.

Testimonials

What Our Customers Say

"
R
Rajesh Kumar
Plant Manager, Industrial Manufacturing Unit, Mumbai
★★★★★
Verified purchase
After switching to Star Metal Shield Aurelia for our chemical plant's structural steel, we've eliminated annual repainting. Three years in, and the coating shows no signs of degradation despite constant chemical exposure.
"
P
Priya Sharma
Property Manager, Beach Resort, Goa
★★★★★
Verified purchase
Our coastal property's metal railings were a constant maintenance headache. Since applying Star Metal Shield Aurelia, we've had zero corrosion issues despite the harsh marine environment. The savings on maintenance have been substantial.

FAQs

Frequently Asked Questions

Everything you need to know about Star Metal Shield Aurelia.

What is Star Metal Shield Aurelia?

Star Metal Shield Aurelia is a nano modified protective coating that protects metal and concrete surfaces from corrosion, wear, and water damage, with a life span of 10+ years.

What type of coating is Star Metal Shield Aurelia?

It's a two-part (Part A + Part B) solvent-based coating, mixed in a 3:1 ratio and applied by brush, spray, or roller.

Which surfaces is Star Metal Shield Aurelia suitable for?

It works on structural steel, pipelines, heavy machinery, window and door frames, manufacturing plants, vehicles, concrete surfaces, plastics, and ceramic surfaces.

Is Star Metal Shield Aurelia UV resistant?

Yes. It's suitable for both interior and exterior use and helps preserve its appearance in tough outdoor conditions.

How long does Star Metal Shield Aurelia last?

It offers long-term durability with a life span of 10+ years, reducing how often you need to reapply it.

How is Star Metal Shield Aurelia applied?

Apply the first coat with a brush, spray, or roller, then apply a second coat perpendicular to the first after 4-6 hours, without diluting. Two or more coats can be applied if needed.

Is Star Metal Shield Aurelia water repellent?

Yes, it's highly water- and oil-repellent, so water simply beads up and rolls off, which makes surfaces easier to clean.

What is the mixing ratio for Star Metal Shield Aurelia?

Part A and Part B are mixed in a 3:1 ratio. Shake both parts briefly until well blended, then stir together for at least 2 minutes before use.

What is the pot life of Star Metal Shield Aurelia once mixed?

It has a pot life of at least 3 hours, but we recommend applying the mixture within 1 hour of mixing for best results.

How long does Star Metal Shield Aurelia take to dry?

It's surface dry within 1 hour, hard dry within 8 hours, and tack-free within 24 hours. Full curing takes 7 days.

What is the coverage rate of Star Metal Shield Aurelia?

Coverage is approximately 280-300 sq ft per litre per coat, maintaining a uniform spreading rate. This can vary depending on the surface's texture.

What is the shelf life of Star Metal Shield Aurelia?

It has a shelf life of 24 months from the date of manufacture, when stored in a sealed pack.

What application conditions does Star Metal Shield Aurelia need?

Apply it when the air and surface temperature is between +10°C and +30°C, and protect the surface from rain, freezing, foot traffic, and continuous high humidity until it's completely dry.

What pack sizes are available for Star Metal Shield Aurelia?

It's available in 5 Litre and 18.2 Litre packs (Part A + Part B).

Is Star Metal Shield Aurelia safe to use?

It shouldn't come into contact with skin or eyes, or be swallowed. Wear gloves and goggles, ensure good ventilation, and avoid inhaling vapours while applying it.

Can Star Metal Shield Aurelia be used on concrete?

Yes. For concrete, make sure the surface is clean, dry, and free of loose particles, with moisture content below 4%. Repair any large cracks or pores first with Star Water Proof Exterior bond coat, mortar, and topcoat before applying.

Still have questions?

Our team is happy to help with technical specs, application guidance, or a custom quote.

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