STAR Fire Shield Intumescent
Advanced fire-retardant intumescent coating for up to 4 hours structural fire resistance on steel, wood, walls, and ceilings
The Fire Safety Challenge
In commercial and industrial settings, rapid fire spread and structural failure during a fire incident pose significant risks to:
- Human Safety: Limited time for evacuation and firefighting operations
- Property Protection: Structural collapse leading to extensive damage
- Business Continuity: Operational disruptions and financial losses
- Compliance Requirements: Meeting stringent fire safety regulations
Without proper fire protection, steel structures can lose strength at 500°C, wood ignites at 200-300°C, and concrete can spall when exposed to high temperatures.
Advanced Fire Protection Technology
STAR Fire Shield Intumescent
Protect your assets with next-generation nanotech coatings. Our water-based, fire-retardant coating swells to form an insulating char when exposed to heat. This protective layer delays fire spread and provides up to 4 hours of structural fire resistance.
Our innovative formulation protects multiple substrates including steel, wood, concrete, and gypsum, meeting international standards including IS 3809, BS 476, and ASTM E119.
Key Specifications
| Type | Water Based Intumescent Coating |
| Component | 1K (Single Component) |
| UV Stable | Yes |
| Greenpro Certified | Yes |
| Durability | 10 Years |
| Warranty | 5 Years |
Innovative Features & Technology
Up to 4-Hour Fire Resistance
Provides extended protection, significantly delaying structural failure during fire incidents.
Low VOC & Environmentally Friendly
Water-based formula with low volatile organic compounds, making it safer for applicators and occupants.
Multi-Substrate Compatibility
Effective on steel, wood, concrete, gypsum, and masonry surfaces with proper surface preparation.
Certified Performance
Compliant with IS 3809, BS 476, ASTM E119 standards and Greenpro certified for environmental safety.
Easy Application
Can be applied using spray, roller, or brush methods with proper surface preparation.
High Solids Content
Formulated with high solids for better coverage and performance with fewer coats.
Comprehensive Protection Benefits
Key Performance Benefits
- Prevents rapid fire spread and structural failure
- Provides critical time for safe evacuation
- Enables effective firefighting operations
- Protects valuable assets and infrastructure
- Meets regulatory compliance requirements
- Maintains structural integrity during fire incidents
- Reduces insurance premiums in many cases
- Long-lasting protection with 10-year durability
Complete Fire Protection Solution
STAR Fire Shield Intumescent offers a comprehensive solution to fire safety challenges in commercial and industrial settings. By forming an insulating char when exposed to heat, it significantly delays the effects of fire on structural elements.
This innovative coating buys precious time - time for occupants to evacuate safely, time for firefighters to respond, and time to prevent catastrophic structural failure that could lead to building collapse.
Advanced Protection Mechanism
Heat Activation
When exposed to fire temperatures (typically above 200°C), the intumescent coating begins to chemically react.
Expansion & Char Formation
The coating swells to many times its original thickness, forming a stable, insulating char layer that acts as a thermal barrier.
Thermal Insulation
The expanded char layer has low thermal conductivity, protecting the substrate from reaching critical temperatures that would compromise structural integrity.
Extended Protection
This protective mechanism provides up to 4 hours of fire resistance, significantly delaying structural failure and fire spread.
Professional Application Guidelines
Surface Preparation
Proper surface preparation is critical for optimal performance:
- Steel: Abrasive blasting to SA 2.5 standard, free from rust, oil, and contaminants
- Wood: Sanding to create a smooth, clean surface free from previous coatings
- Concrete/Masonry: Cleaning to remove dust, laitance, and any loose particles
- All surfaces must be dry and at temperatures above 5°C during application
Application Methods
STAR Fire Shield Intumescent can be applied using multiple methods:
- Airless Spray: Recommended for large areas and uniform coating thickness
- Roller: Suitable for smaller areas and touch-ups
- Brush: Ideal for edges, corners, and hard-to-reach areas
Recommended Coats: 3 coats to achieve required Dry Film Thickness (up to 1800 microns)
Drying & Curing
Proper drying and curing ensure optimal performance:
- Drying time between coats: 4-6 hours (depending on temperature and humidity)
- Full cure time: 24-48 hours
- Maintain application temperature between 5°C and 35°C
- Avoid application during rain or high humidity conditions
Ideal Application Environments
STAR Fire Shield Intumescent is suitable for a wide range of applications across various industries and building types:
Suitable Surfaces
Structural Elements
- Steel beams and columns
- Wooden structures
- Concrete walls and ceilings
- Gypsum board partitions
Specific Applications
- Fire doors and frames
- Electrical cable trays
- Ventilation ducts
- Structural connections
Proven Performance Results
Fire Resistance Rating
Coverage (First Application)
Coverage (Repainting)
Durability
Performance Standards Met
Indian Standards
- IS 3809: Fire resistance test for structures
International Standards
- BS 476: British standard for fire tests
- ASTM E119: Standard test methods for fire tests
Client Success Stories
"We applied STAR Fire Shield Intumescent to the structural steel in our new warehouse facility. During a recent electrical fire incident, the coating performed exceptionally well, containing the fire and preventing structural damage. The fire department commended our fire safety measures."
"As architects specializing in high-rise buildings, we specify STAR Fire Shield for all our projects. The product's reliability, ease of application, and certification compliance make it our go-to solution for fire protection of structural elements."
Documented Case Studies
Metro Station Project
Application on structural steel and concrete elements provided 3-hour fire rating as required by building codes. The water-based formula allowed application in occupied areas with minimal disruption.
Hospital Renovation
Used on existing steel structures during hospital expansion. The low VOC formulation was crucial for application in sensitive healthcare environments without requiring complete evacuation.
Technical Specifications
Product Specifications
| HSN Code | 32099090 |
| Component System | 1K (Single Component) |
| Base | Water Based |
| Solids Content | High Solids Formulation |
| VOC Content | Low VOC |
| UV Stability | Yes |
Comparable Products
- Dulux PYROSHIELD BASECOAT
- Interchar 1260
Competitive Advantages
- Superior UV stability for exposed applications
- Water-based formula with low odor
- Comprehensive multi-substrate compatibility
- Competitive pricing with premium performance
Ready to Protect Your Assets with Next-Generation Technology?
Contact our experts to discuss your fire protection needs and get a customized solution.
